{"id":74579,"date":"2011-08-08T15:04:34","date_gmt":"2011-08-08T15:04:34","guid":{"rendered":"https:\/\/zonda-develop.go-vip.net\/concrete-construction\/article\/a-justified-expense_o"},"modified":"2011-08-08T15:04:34","modified_gmt":"2011-08-08T15:04:34","slug":"a-justified-expense_o","status":"publish","type":"post","link":"https:\/\/zonda-develop.go-vip.net\/concrete-construction\/projects\/infrastructure\/a-justified-expense_o\/","title":{"rendered":"A justified expense"},"content":{"rendered":"<div class=\"wp-block-group is-layout-constrained wp-block-group-is-layout-constrained\"> <\/div><div class=\"wp-block-group is-layout-constrained wp-block-group-is-layout-constrained\"> <p class=\"wp-block-paragraph\"><strong>WHO<\/strong>: City of Brownwood, Texas <br><strong>SERVES<\/strong>: 20,000 customers <br><strong>PROJECT<\/strong>: In-house replacement of clay with restrained-joint polyvinyl chloride (PVC) pipe <br><strong>MACHINE<\/strong>: TT Technologies&#8217; Grundoburst 800G <br><strong>COST<\/strong>: $20\/foot ($94,000) versus $40-80\/foot ($188,000 to $376,000) for contractors<\/p> <p class=\"wp-block-paragraph\"><strong>THE LATEST:<\/strong> Although $275,000 in equipment and materials cost more than open-cutting, this department&#8217;s investment in a static pipe-bursting machine. And employee training is paying off in faster construction and lower labor costs.<\/p> <p class=\"wp-block-paragraph\">For four years, Brownwood, Texas, Director of Utilities David Harris has led his 10-person Wastewater Collection Department in replacing 20,000 feet of 6- to 8-inch clay sewer pipe with CertainTeed Corp.&#8217;s 8-inch Certaflow Greenline PVC pipe.<\/p> <p class=\"wp-block-paragraph\">Harris chose static over the more popular pneumatic pipe-bursting because it&#8217;s compatible with any pipe that can be fused or locked together mechanically; and restrained-joint PVC for its flow performance. Where the clay pipes flowed at 50% to 75% capacity during peak times, the larger pipes reach only one-third of their capacity, leaving plenty of room to accommodate heavier loads in the future.<\/p> <p class=\"wp-block-paragraph\">He estimates static-bursting takes one-third the time of open-cut replacement. His crew can replace 330 feet of pipe \u2013 with video inspection, re-setting 10 taps, replacing manholes, and cleaning up \u2013 in less than five days, which adds up to nearly 1 mile every year. They&#8217;ve knocked off about 4 miles toward his goal of replacing 50 of the city&#8217;s 150 miles of clay pipe. In another year, the machine will have paid for itself and they&#8217;ll be using it virtually for free (so far the only maintenance expense has been to replace a hydraulic fitting).<\/p> <p class=\"wp-block-paragraph\">His decision to improve the pipeline network one hot spot at a time has resulted in 60 separate installations. \u201cOur approach has been to replace the mains that cause the most overflows and call-outs first, so our work has been scattered all over,\u201d Harris says.<\/p> <p class=\"wp-block-paragraph\">Aside from making customers happy, this strategy keeps emergency calls and costs down. Harris cut $5,000 from his overtime budget this year.<\/p> <p class=\"wp-block-paragraph\">The department&#8217;s also more proactive. Each month, several sections of clay pipe is cleaned out by hydrojet to avert overflows. But once the crew replaces a section, it&#8217;s removed from the maintenance list forever. \u201cInstead of cleaning pipes, we&#8217;re able to focus on replacing them,\u201d he says.<\/p> <p class=\"wp-block-paragraph\">Static-bursting allows the crew to tackle projects they might not have otherwise undertaken. One 1,375-foot section ran beneath two railroad spurs, 40 feet of concrete road, two natural gas lines, two water mains, three commercial driveways, and a farm-to-market road. The nation&#8217;s first installation of 12-inch Certaflow Greenline PVC \u2013 which Harris specifically requested for the job \u2013 was completed in six days despite requiring four burst sites because of bends in the pipeline.<\/p> <p class=\"wp-block-paragraph\">Pre-planning and preparation are critical to making the installations \u201crun like clockwork,\u201d Harris says. Crews video-inspect before replacing a line to find each customer&#8217;s tap and ensure the main is clear enough to pull the new pipe through. They also watch the weather closely, because once they start they can&#8217;t stop until they finish the job.<\/p> <p class=\"wp-block-paragraph\">\u201cAll it takes to make pipe-bursting work is good people, good equipment, good materials, and a desire to serve your community,\u201d says Harris.<\/p> <p class=\"wp-block-paragraph\"><strong>To read the original article, <a href=\"\/aging-in-place\/an-economical-solution.aspx?dfpzone=watersewer.stormwater\">click here<\/a>.<\/strong><\/p><\/div> ","protected":false},"excerpt":{"rendered":"<p>WHO: City of Brownwood, Texas SERVES: 20,000 customers PROJECT: In-house replacement of clay with restrained-joint polyvinyl chloride (PVC) pipe MACHINE: TT Technologies&#8217; Grundoburst 800G COST: $20\/foot ($94,000) versus $40-80\/foot ($188,000 to $376,000) for contractors THE LATEST: Although $275,000 in equipment and materials cost more than open-cutting, this department&#8217;s investment in a static pipe-bursting machine. And [&hellip;]<\/p>\n","protected":false},"author":0,"featured_media":74581,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_jetpack_newsletter_access":"","_jetpack_dont_email_post_to_subs":false,"_jetpack_newsletter_tier_id":0,"_jetpack_memberships_contains_paywalled_content":false,"_jetpack_memberships_contains_paid_content":false,"scheduledNewsletterDates":[],"_scheduled_newsletter_id":0,"footnotes":"","jetpack_post_was_ever_published":false,"zonda_content_type_url_append":"_o","zonda_dfp_zone":"","zonda_exclude_recommended_contents":false,"zonda_exclude_most_popular":false,"zonda_exclude_tagged_results":false,"zonda_eyebrow":"Pipe Installation, Maintenance & Rehabilitation","zonda_last_newsletter_date":"2099-12-31T23:59:59.999-05:00","zonda_original_url":"","zonda_pdf_version":0,"zonda_print_headline":"A justified expense","zonda_promo_abstract":"$275,000 static pipe-bursting machine pays for itself in four years.","zonda_promo_headline":"","zonda_promo_image":0,"zonda_subheadline":"$275,000 static pipe-bursting machine pays for itself in four years."},"tags":[],"news_item_type":[9],"section_10":[83124],"subject":[400,453],"organization":[],"award":[],"person":[],"product_type_10":[],"content-group":[],"event":[],"location":[],"state":[234],"brand":[21460],"jlc-category":[],"year_tax":[],"sponsor":[],"coauthors":[84184],"class_list":["post-74579","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","news_item_type-project-article","section_10-infrastructure","subject-boring-bursting-jacking-and-ramming","subject-commercial-construction","state-texas","brand-public-works"],"yoast_head":"<!-- This site is optimized with the Yoast SEO Premium plugin v28.2 (Yoast SEO v28.2) - https:\/\/yoast.com\/product\/yoast-seo-premium-wordpress\/ -->\n<title>A justified expense<\/title>\n<meta name=\"description\" content=\"$275,000 static pipe-bursting machine pays for itself in four years.\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/zonda-develop.go-vip.net\/concrete-construction\/projects\/infrastructure\/a-justified-expense_o\" \/>\n<meta property=\"og:locale\" content=\"en_US\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"A justified expense\" \/>\n<meta property=\"og:description\" content=\"$275,000 static pipe-bursting machine pays for itself in four years.\" \/>\n<meta property=\"og:url\" content=\"https:\/\/zonda-develop.go-vip.net\/concrete-construction\/projects\/infrastructure\/a-justified-expense_o\/\" \/>\n<meta property=\"og:site_name\" content=\"Concrete Construction Magazine\" \/>\n<meta property=\"article:published_time\" content=\"2011-08-08T15:04:34+00:00\" \/>\n<meta property=\"og:image\" content=\"https:\/\/zonda-develop.go-vip.net\/concrete-construction\/wp-content\/uploads\/sites\/10\/2011\/tmpb9-2etmp-tcm111-1354837.jpg\" \/>\n\t<meta property=\"og:image:width\" content=\"300\" \/>\n\t<meta property=\"og:image:height\" content=\"446\" \/>\n\t<meta property=\"og:image:type\" content=\"image\/jpeg\" \/>\n<meta name=\"twitter:card\" content=\"summary_large_image\" \/>\n<meta name=\"twitter:label1\" content=\"Est. reading time\" \/>\n\t<meta name=\"twitter:data1\" content=\"3 minutes\" \/>\n\t<meta name=\"twitter:label2\" content=\"Written by\" \/>\n\t<meta name=\"twitter:data2\" content=\"Shelby O. 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